Custom Springs & Wire Forms for Mining Equipment
OmniCoil Spring Works Inc. manufactures custom springs, wire forms, and flat forms for mining, quarrying, material handling, and mineral processing equipment. From crushers and conveyors to screening systems, hoppers, loaders, and heavy-duty machinery, we manufacture custom solutions to customer-supplied drawings, CAD files, samples, and specifications.
✅ ISO 9001: 2015 Certified
✅ Custom Designed Springs
✅ Prototype to Production
✅ Made in Canada
Springs & Wire Forms for Mining Equipment
Mining equipment operates under demanding conditions where springs, wire forms, and flat forms can be subjected to heavy loads, vibration, impact, repeated cycling, dust, abrasive particles, moisture, and changing outdoor conditions.
OmniCoil manufactures custom springs, wire forms, and flat forms according to customer-supplied drawings, CAD files, samples, and specifications for equipment used in mining, quarrying, material processing, and related operations.
Common Operating Requirements
Heavy Loads
Equipment mechanisms can experience substantial mechanical loads during excavation, crushing, conveying, and material handling.
Moisture & Outdoor Exposure
Mining and quarrying equipment may operate outdoors and encounter rain, humidity, mud, and changing weather conditions.
Vibration
Conveyors, screens, crushers, and other machinery can subject springs and wire forms to continuous vibration and cyclic movement.
Repeated Cycling
Equipment operating continuously may place springs under repeated compression, extension, or rotational movement.
Impact & Shock
Crushing, screening, and material handling equipment can generate repeated impact and shock loading.
Dust & Abrasive Conditions
Mining environments can expose equipment to dust, rock particles, and other abrasive materials.
From crushers and conveyors to screening systems and heavy material-handling equipment, the appropriate combination of material, spring configuration, dimensions, and manufacturing specifications can help support reliable equipment operation.
Mining Equipment Applications
Mining and quarrying equipment relies on springs, wire forms, and flat forms for force control, vibration management, retention, positioning, support, movement, and protection across a wide range of machinery.
Crushers & Crushing Equipment
Springs and wire forms can be used in crushing equipment and supporting mechanisms where heavy loads, vibration, impact, and repeated movement are part of normal operation.
Typical applications:
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Supporting assemblies
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Guards
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Adjustment mechanisms
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Retention systems
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Crushing machinery
Screening Equipment
Springs can be used in screening and vibrating equipment where repeated movement, vibration, and cyclic loading are fundamental to operation.
Typical applications:
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Support assemblies
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Retention mechanisms
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Screening systems
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Vibrating screens
Excavation & Heavy Equipment
Springs and wire forms can be used throughout heavy mining machinery where equipment mechanisms experience substantial loads, vibration, and repeated movement.
Typical applications:
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Equipment assemblies
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Mechanical linkages
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Drilling equipment
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Loaders
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Excavators
Conveyors & Material Handling
Custom springs and wire forms can support positioning, retention, tension, movement, and protection throughout conveyor and material-handling equipment.
Typical applications:
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Support assemblies
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Guides
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Retainers
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Belt mechanisms
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Conveyor systems
Feeders & Hoppers
Custom springs and wire forms can be incorporated into feeding and material-transfer equipment for movement, positioning, retention, and controlled operation.
Typical applications:
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Retaining mechanisms
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Gates
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Chutes
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Hoppers
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Feeders
Quarry & Aggregate Equipment
Custom spring and wire form solutions can be used in quarry and aggregate machinery operating under heavy mechanical loads, vibration, dust, and outdoor conditions.
Typical applications:
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Aggregate processing equipment
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Feeders
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Conveyors
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Screens
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Crushers
Spring & Wire Form Solutions for Mining Equipment
Different mining applications require different spring configurations and wire form designs depending on load, movement, installation space, cycling, and equipment requirements.
Materials for Mining Applications
Mining equipment can expose springs, wire forms, and flat forms to demanding combinations of heavy mechanical loads, vibration, impact, abrasive dust, moisture, and repeated cycling. Material selection should reflect the specific operating environment and requirements of the equipment.
OmniCoil manufactures custom springs, wire forms, and flat forms using materials specified according to customer requirements and application needs.
Music Wire
Selected for its high tensile strength, consistency, and cost-effective performance where corrosion resistance is not the primary requirement. In mining equipment, Music Wire can be used for springs in enclosed or protected mechanisms, equipment assemblies, retainers, actuators, and other applications where high strength is required under controlled environmental conditions.
Best suited for:
Enclosed mechanisms • Equipment assemblies • Actuation systems • Retention applications • Protected machinery • General mining equipment
Consideration:
For mining equipment exposed to significant moisture, chemicals, or outdoor corrosion, a more corrosion-resistant material may be appropriate.
Performance Considerations for Mining Applications
Mining equipment can subject springs, wire forms, and flat forms to combinations of heavy loads, impact, vibration, abrasive dust, moisture, and continuous cycling. These conditions can influence material selection, configuration, dimensions, and finishing requirements.
01
Heavy Loads & Mechanical Stress
Mining machinery can experience substantial forces during crushing, conveying, screening, excavation, and material handling. Spring dimensions and material properties should be appropriate for the intended load conditions.
03
Vibration & Cyclic Loading
Vibrating screens, conveyors, feeders, and processing machinery can expose springs to continuous movement and repeated cycling. Fatigue resistance and appropriate spring configuration can therefore be important considerations.
05
Moisture & Outdoor Exposure
Mining and quarry equipment frequently operates outdoors and may encounter rain, humidity, mud, and changing weather conditions. Corrosion resistance can therefore be an important material consideration.
02
Impact & Shock
Crushers, feeders, and other heavy equipment can generate repeated impact and shock loading. The spring configuration and material should be considered for the application's operating conditions.
04
Abrasive Dust & Debris
Mining environments can expose equipment to rock particles, mineral dust, dirt, and other abrasive materials. The equipment's environment should be considered when selecting materials and finishes.
06
Continuous Operation
Mining equipment may operate for extended periods with frequent or continuous cycling. Spring life and performance requirements should reflect the expected operating frequency and duty cycle.
Mining equipment demands more than strength alone.
Load, impact, vibration, cycling, dust, moisture, and operating conditions all play a role in determining the appropriate spring or wire form for an application.
Frequently Asked Questions
Need Custom Springs
for
Mining Equipment?
From crushers and vibrating screens to conveyors, feeders, hoppers, and heavy-duty machinery, OmniCoil Spring Works Inc. manufactures custom springs, wire forms, and flat forms for demanding mining and quarry applications.
Whether you're replacing an existing spring or sourcing a custom part for new equipment, we manufacture to your drawings, CAD files, samples, or specifications.